INDUSTRIAL MACHINE SET FOR EFFICIENT AND FAST SOAP PRODUCTION

Designed for the production of solid soap, this set of machines automates your soap production processes by offering high efficiency, durability and flexibility. An efficient production line is created while high-quality soap production is provided thanks to the meticulously designed features at every stage. Below are detailed descriptions about the technical characteristics and functionality of each machine.

1) The First Machine - the Collider
At the first stage, the basic mixing and homogenization process of soap production is carried out. This machine consists of two geared motors with a power of 5.5 kW. The large hopper, which has a capacity of 300 kg of product for each mixing, works with high efficiency. The inner hood made of 316L chrome material is long-lasting and durable. the mixer shaft with a diameter of 60 mm and the tanbur with a diameter of 900 mm offer effective mixing operation. There is a warehouse with a capacity of 1500 kg for feeding the machine, and the mixed product becomes homogeneous in this machine before passing to the squeezing press.

2) Product Disc Compression Unit
In this unit, compression of the soap mixture is provided. Equipped with a gearbox with a power of 5 kW, this machine performs a cylindrical compression process at a speed of 60 rpm. Products in a separate state are mixed here and become pre-dough. The entire product is sent to the recompression and recycling process. The discs and screw system manufactured with 316L chrome material offer long-term and durable use.

3) Final Mixing Machine
The third stage is the process of mixing all incoming materials one last time. Designed with 316L chrome pipe and coil system, this machine uses a 5.5 kW motor and T reducer. The soap mixture is subjected to pressure smoothly and slowly and turns into a pasta-like format. Connected with each other by flanged system, this machine ensures smooth and efficient operation of soap production line.

4) Profile Compression and Heating System
This stage performs the process of compressing and heating the soap mixture in the form of a profile. A reducer with a power of 7 kW works at a speed of 30 rpm, ensuring that the soap mixture adheres to each other. Heaters ensure that the outer surface of the product is smooth, while soap comes out in the form of a profile and is cut to the desired extent thanks to a special conveyor system. The cutting process is carried out with a vertical guillotine cutter. The products are directed to soap printing and air printing machines.

5) Control System
All control units of the machine are controlled by the piano ponodon control panel. Siemens brand fuses provide a user-friendly control with Japanese-made speed control systems and a touch screen. In this way, the machine system works completely automatically and efficient production is ensured.

Machine Specifications:
Reliable performance with Gomak brand gear motors
All product contact areas made of 316L chrome material
High durability with Teflon coated tapes
Low maintenance requirement with aluminum outer body and ORS bearings
Easy operation with speed control system and touch screen
All systems work automatically and are delivered within 45 working days.
Other Features:
Tape systems: Manufactured using polyurethane material, it is harmless to health.
Machine profiles: It is made of 30x30x2 mm and 30x50x2 mm profiles and coated with electrostatic paint.
Soap mold: Can be customized according to company demands.
Adjustable cutting process with pneumatic system.
All machines are made with materials in accordance with world standard.
Result:
Solid soap production machine is a system that provides high efficiency and high quality soap production. These machines equipped with advanced technologies save time and labor with automatic production processes. The use of 316L chrome material guarantees long life and durability, while all machines are robust, efficient and user-friendly.